MIC Large Flow Efficient Horizontal Sand Mill
MIC Large Flow Efficient Horizontal Sand Mill Introduction
MIC Machinery designs the MIC Large Flow Efficient Horizontal Sand Mill for high-capacity continuous wet grinding in coatings, inks, pigments, and advanced silicone-based material systems. It is built for industrial production lines that require both strong dispersion efficiency and stable long-term operation. With optimized flow design and enhanced energy transfer, this equipment ensures consistent particle size reduction even under heavy-duty working conditions.
Reinforced Structure and High-Efficiency Grinding System
The equipment adopts a compact welded steel frame structure, combining stability with practical industrial durability. Inside the grinding chamber, a carefully engineered disc-rod dispersion system creates intense energy exchange between grinding media and materials. This allows the horizontal sand mill machine to achieve ultra-fine grinding results with improved throughput and reduced energy loss.
The grinding chamber is designed with a large-flow internal circulation system, ensuring smooth material movement and preventing blockage during continuous operation. Compared with conventional equipment, this horizontal sand mill significantly improves grinding efficiency while maintaining uniform particle distribution. The optimized hydraulic path also enhances dispersion stability, making it suitable for high-viscosity formulations.
Key Engineering Features and Wear-Resistant Design
MIC Machinery focuses on durability and flexibility in material processing. The internal grinding cylinder and dispersion components are manufactured using multiple optional materials such as alloy steel, stainless steel, ceramic, and high-molecular polymers. These components are designed for easy replacement, extending service life and reducing maintenance downtime.
Main structural advantages include:
· Disc-rod dispersion structure for high-energy grinding efficiency
· Large-flow separation screen design to prevent clogging and ensure stable output
· Wear-resistant inner chamber for long service life under continuous operation
· Modular component design for fast maintenance and replacement
· Adaptability for different material viscosities and hardness levels
These features make the horizontal sand mill machine highly adaptable to demanding industrial production environments, especially where consistency and reliability are critical.
Sealing, Cooling, and Safety Control System
To ensure stable operation, the system adopts an integrated double-end mechanical sealing structure, which provides excellent sealing reliability and can be matched with different lubrication solutions depending on material characteristics. The fully enclosed grinding chamber effectively prevents contamination, reduces material exposure to air, and minimizes bubble formation and solvent evaporation.
A spiral water circulation cooling channel combined with multi-point cooling design ensures excellent heat dissipation during high-intensity operation. This helps maintain stable processing temperature and prevents material degradation. Additionally, the machine is equipped with explosion-proof control buttons and an optional PLC touchscreen control system, allowing precise monitoring of operational parameters.
Key safety monitoring points include inlet pressure, outlet temperature, and mechanical seal lubrication oil level, ensuring safe and stable production during continuous operation.
Flexible Customization and Industrial Applications
MIC Machinery also provides a custom horizontal sand mill solution tailored to different production requirements. Customers can configure grinding capacity, chamber materials, sealing systems, and automation levels according to specific application needs. This flexibility makes the equipment suitable for coatings, inks, dyes, pigments, adhesives, and silicone emulsions.
With strong processing stability and scalable design, the MIC Large Flow Efficient Horizontal Sand Mill bridges the gap between laboratory formulation and full-scale industrial production. It delivers consistent grinding performance, reduced energy consumption, and improved production efficiency, making it a reliable solution for modern manufacturing systems.
|
Model |
Effective Volume(L) |
Motor Power(kW) |
Batch Capacity(L) |
Flow Rate(kg/h) |
Dimension(mm) |
Weight(kg) |
|
WSM-30 |
30 |
22-30 |
150-600 |
120-1500 |
1700*1050*1850 |
1200 |
|
WSM-60 |
60 |
37-45 |
200-1500 |
300-2000 |
2050*1100*1800 |
1700 |
|
WSM-100 |
100 |
55-75 |
500-2500 |
600-3500 |
2200*1150*1900 |
2500 |
|
WSM-200 |
200 |
75-90 |
800-3500 |
800-5000 |
2700*1200*2100 |
3500 |
|
WSM-300 |
300 |
90-110 |
1000-4500 |
800-5000 |
3000*1300*2300 |
4500 |
|
WSM-500 |
500 |
132-160 |
1000-5000 |
1000-5500 |
3800*1350*2500 |
6500 |
|
WSM-1000 |
1000 |
315-355 |
2000-10000 |
4000-12000 |
5500*1800*2600 |
11000 |
|
NSM-2000 |
2000 |
450-500 |
3000-15000 |
4000-18000 |
7800*2000*2000 |
19500 |
|
WSM-3000 |
3000 |
560-800 |
5000-20000 |
4000-18000 |
9500*2200*2000 |
43500 |
*BSM refers to a pin-type structure, while WSM refers to a disc-type structure.
* The selection depends on factors such as material viscosity, grinding conditions, and the pump conveying method.
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